# Building a virtual gyro

Originally posted by Michael E Stanley of Freescale Semiconductor in The Embedded Beat on Mar 12, 2013

In Orientation Representations Part 1 and Part 2, we explore some of the mathematical ways to represent the orientation of an object. Now we’re going to apply that knowledge to build a virtual gyroscope using data from a 3-axis accelerometer and 3-axis magnetometer. Reasons you might want to do this include “cost” and “cost”. Cost #1 is financial. Gyros tend to be more expensive than the other two sensors. Eliminating them from the BOM is attractive for that reason.  Cost #2 is power. The power consumed by a typical accel/mag pair is significantly less than that consumed by a MEMS gyro. The downside of a virtual gyro is that it is sensitive to linear acceleration and uncorrected magnetic interference. If either of those is present, you probably still want a physical gyro.

So how do we go from orientation to angular rates? It’s conceptually easy if you step back and consider the problem from a high level. Angular rate can be defined as change in orientation per unit time. We already know lots of ways to model orientation. Figure out how to take the derivative of the orientation and we’re there!

In our prior postings, we’ve discussed a number of ways to represent orientation. For this discussion, we will use the basic rotation matrix. Jack B. Kuipers has a nice derivation of the derivative of direction cosine matrices in his “Quaternions and Rotation Sequences” text – one of my most used textbooks.  It makes a good starting point.  Paraphrasing his math:

Let:

1. vf = some vector v measured in a fixed reference frame
2. vb = same vector measured in a moving body frame
3. RMt = rotation matrix which takes vf into vb
4. ω = angular rate through the rotation

Then at any time t:

1. vb= RMt vf

Differentiate both sides (use the chain rule on the RHS):

1. dvb/dt  = (dRMt/dt) vf + RMt(dvf /dt)

Our restrictions on no linear acceleration or magnetic interference imply that:

1. dvf/dt = 0

Then:

1. dvb/dt  = (dRMt/dt) vf

We know that:

1. vf = RMt-1 vb

Plugging this into (8) yields

1. dvb/dt  = (dRMt/dt) RMt-1 vb

In a previous posting (Accelerometer placement – where and why) , we learned about the transport theorem, which describes the rate of change of a vector in a moving frame:

dvf/dt = dvb/dt – ω X vb

Those who take the time to check will note that we have inverted the polarity of the ω in Equation 11 from that shown in the prior posting.  In that case ω was the angular velocity of the body frame in the fixed reference frame.  Here we want it from the opposite perspective (which would match gyro outputs).

And again,

1. dvf/dt = 0 so
2. dvb/dt = ω X vb

Equating equations 10 and 13:

1. ω X vb = (dRMt/dt) RMt-1vb
2. ω X = (dRMt/dt) RMt-1

where:

1.  0 -ωz ωy ω X = ωz 0 -ωx -ωy ωx 0

Going back to the fundamentals in our first calculus course and using a one-sided approximation to the derivative:

1. dRMt/dt = (1/Δt)(RMt+1 – RMt)

where Δt = the time between orientation samples

1. ωb X = (1/Δt)(RMt+1 – RMt) RMt-1

Recall that for rotation matrices, the transpose is the same as the inverse:

1. RMtT = RMt-1
2. ωb X = (1/Δt)(RMt+1 – RMt) RMtT

Equation 15 is a truly elegant equation.  It shows that you can calculate angular rates based upon knowledge of only the last two orientations.  That makes perfect intuitive sense, and I’m ashamed when I think how long it took me to arrive at it the first time.

An alternate form that is even more attractive can be had by carrying out the multiplications on the RHS:

1. ωb X = (1/Δt)(RMt+1 RMtT – RMt RMtT)
2. ωb X = (1/Δt)(RMt+1 RMtT – I3×3)

For the sake of being explicit, let’s expand the terms.  A rotation matrix has dimensions 3×3.  So both left and right hand sides of Eqn. 22 have dimensions 3×3.

1. (1/Δt)(RMt+1 RMtT – I3×3)  = (1/Δt) W
1.  0 W1,2 W1,3 W = RMt+1 RMtT – I3X3 = W2,1 0 W2,3 W3,1 W3,2 0

The zero value diagonal elements in W result from small angle approximations since the diagonal terms on RMt+1 RMtT will be close to one, which will be canceled by the subtraction of the identity matrix.  Then:

1.  0 -ωz +ωy 0 W1,2 W1,3 ω X = +ωz 0 -ωx =  (1/Δt) W2,1 0 W2,3 -ωy +ωx 0 W3,1 W3,2 0

and we have:

1. ωx= (1/2Δt) (W3,2 – W2,3)
2. ωy= (1/2Δt) (W1,3 - W3,1)
3. ωz= (1/2Δt) (W2,1 - W1,2)

Once we have orientations, we’re in a position to compute corresponding angular rates with

• One 3×3 matrix multiply operation
• 3 scalar subtractions
• 3 scalar multiplications

at time each point.  Sweet!

Some time ago, I ran a Matlab simulation to look at outputs of a gyro versus outputs from a “virtual gyro” based upon accelerometer/magnetometer readings.  After adjusting for gyro offset and scale factors, I got pretty good correlation, as can be seen in the figure below.

You will notice that we started with an assumption that we already know how to calculate orientation given accelerometer/magnetometer readings.  There are many ways to do this.  I can think of three off the top of my head:

• Compute roll, pitch and yaw as described in Freescale AN4248.  Use those values to compute rotation matrices as described in Orientation Representations: Part 1.  This approach uses Euler angles, which I like to stay away from, but you could give it a go.
• Use the Android getRotationMatrix [4] to compute rotation matrices directly.  This method uses a sequence of cross-products to arrive at the current orientation.
• Use a solution to Wahba’s problem to compute the optimal rotation for each time point.  This is my personal favorite, but I think I’ll save further explanation for a future posting.

Whichever technique you use to compute orientations, you need to pay attention to a few details:

• Remember that non-zero linear acceleration and/or uncorrected magnetic interference violate the physical assumptions behind the theory.
• The expressions shown generally rely on a small angle assumption.  That is, the change in orientation from one time step to the next is relatively small.  You can encourage this by using a short sampling interval.  You should soon see an app note that my colleague Mark Pedley is working on that discards that assumption and deals with large angles directly.   I like the form I’ve shown here because it is more intuitive.
• Noise in the accelerometer and magnetometer outputs will result in very visible noise in the virtual gyro output.  You will want to low pass filter your outputs prior to using them.  Mark will be providing an example implementation in his app note.

This is one of my favorite fusion problems.  There’s a certain beauty in the way that nature provides different perspectives of angular motion.  I hope you enjoy it also.

References

1. Freescale Application Note Number AN4248: Implementing a Tilt-Compensated eCompass using Accelerometer and Magnetometer Sensors
2. Orientation Representations: Part 1 blog posting on the Embedded Beat
3. Orientation Representations: Part 2 blog posting on the Embedded Beat
4. getRotationMatrix() function defined at http://developer.android.com/reference/android/hardware/SensorManager.htmlWikipedia entry for “Wahba’s problem”
5. U.S. Patent Application 13/748381, SYSTEMS AND METHOD FOR GYROSCOPE CALIBRATION, Michael Stanley, Freescale Semiconductor

# New Best Known Practice Published: MEMS Assembly Process Flow Scenarios

MIG has recently published the second document in its series of Best Known Practices (BKP): MEMS Assembly Process Flow Scenarios authored by Mike Mignardi, Manager, Energy Harvesting, Texas Instruments, and Kevin Chau, Vice President, MEMStaff. The document was reviewed by Tina Lamers, Director of Marketing, Axept, and Alissa Fitzgerald, Managing Member, A.M. Fitzgerald & Associates.

There is no one-size-fits-all approach to ordering the four key process & assembly steps of die singulation, packaging, sacrificial layer removal and testing, Mignardi and Chau write. Instead there are a number of different ways one could successfully order these steps depending on the MEMS device design.

The authors then proceed with a number of alternative scenarios for assembly process flows and insist that these should be carefully considered early on in the MEMS design process, not merely as an afterthought.

MEMS Assembly Process Flow Scenarios is publicly available in its entirety at the Best Known Practices page of the MIG website: www.memsindustrygroup.org/bestknownpractices.

MEMS Industry Group’s Best Known Practices series was started with the intention of fostering best practices while staying away from creating industry standards.  Different approaches and alternative points of view are not only accepted, but are in fact strongly encouraged.

What do you think about this BKP? Does it hit the mark or is it way off? Why not post a comment or even draft your own BKP document? (Authoring a Best Known Practices document is only open to current MIG members.  Those interested should contact info@memsindustrygroup.org.)